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Discover our high-quality Hydraulic Vane Pump Cartridge Kits, including essential part numbers 7J0580, 7J0581, 7J0880, 7J7962, 7J7963, 7J7964, 7J7966, 7J7967, and 7J7968. These cartridge kits are designed to ensure peak performance and extend the lifespan of your hydraulic systems. Engineered with precision and built from durable materials, our kits provide reliable and efficient operation in demanding industrial and mobile applications.
Our hydraulic vane pump cartridge kits are manufactured to meet stringent quality standards, ensuring seamless integration and superior performance within your hydraulic circuits.
Precision Engineering: Each component is crafted for exact fit and optimal function, reducing wear and maximizing efficiency.
High Durability: Constructed from robust materials resistant to wear and corrosion, guaranteeing a long service life.
Enhanced Performance: Restores original pump efficiency, flow rate, and pressure stability.
Easy Installation: Designed for quick and straightforward replacement, minimizing downtime.
| Parameter | Value/Description |
|---|---|
| Type | Vane Pump Cartridge Kit |
| Material | High-grade Steel, Cast Iron, Advanced Composites |
| Pressure Range | Up to 210 Bar (3000 PSI) typical |
| Flow Rate Range | Varies by specific cartridge, e.g., 8-150 GPM |
| Operating Temperature | -10°C to +70°C |
| Compatibility | Direct replacement for OEM parts with specified part numbers |
Our cartridge kits are vital for maintaining and repairing a wide range of hydraulic equipment, ensuring optimal performance across various industries. They are particularly suited for:
Industrial Machinery: Ideal for injection molding machines, metal forming presses, machine tools, and power generation equipment. These machines rely on precise and consistent hydraulic power for their operational cycles.
Mobile Equipment: Essential for construction machinery (excavators, loaders), agricultural vehicles (tractors, harvesters), and material handling equipment (forklifts, cranes). They provide the necessary power for heavy lifting, steering, and implement operation.
Marine Applications: Used in ship steering systems, winches, and stabilizer systems, where reliability is critical in harsh environments.
A manufacturing plant experienced frequent downtime due to a failing hydraulic pump in their main injection molding machine. Upon inspection, it was determined that the internal cartridge kit was severely worn. By replacing the old kit with our 7J7963 Hydraulic Vane Pump Cartridge Kit, the plant immediately observed:
Restored full hydraulic pressure and flow, bringing the machine back to its original operating specifications.
Significant reduction in cycle times, leading to a 15% increase in daily production output.
Elimination of unexpected breakdowns, drastically cutting maintenance costs and improving overall operational reliability.
Beyond vane pump cartridge kits, we also offer a comprehensive range of hydraulic components to complete your system solutions:
Hydraulic Gear Pumps: Ideal for lower pressure, high-speed applications in construction equipment and agricultural machinery.
Hydraulic Piston Pumps: Suited for high-pressure, heavy-duty applications such as large industrial presses and mobile cranes, offering superior efficiency and control.
Hydraulic Control Valves: Essential for directing and regulating fluid flow, used in virtually all hydraulic systems for precise motion control in robotics and automation.
Hydraulic Filters & Reservoirs: Critical for maintaining fluid cleanliness and system longevity, applicable across all hydraulic systems to prevent contamination and ensure proper fluid conditioning.
Proper installation and regular maintenance are crucial for maximizing the life and performance of your hydraulic vane pump cartridge kits. Here are common issues and their solutions:
Issue: Cavitation / Noise
Cause: Insufficient oil supply to the pump inlet, often due to clogged filters, restricted suction lines, or low fluid levels.
Solution: Ensure adequate fluid level, inspect and clean suction filters, verify suction line for blockages or air leaks. Use appropriate viscosity hydraulic fluid.
Issue: Overheating
Cause: Contaminated fluid, excessive system pressure, worn components, or inadequate cooling.
Solution: Change hydraulic fluid regularly, ensure cooling system is functioning, check for system pressure relief valve settings, and replace worn internal pump components if necessary.
Issue: Leakage (External)
Cause: Damaged seals, loose fittings, or cracked housing.
Solution: Replace worn or damaged seals (e.g., O-rings, shaft seals), tighten all connections, and inspect the pump housing for cracks.
Issue: Reduced Flow/Pressure
Cause: Worn out cartridge kit components (vanes, cam ring), internal leakage, or incorrect relief valve settings.
Solution: Replace the entire cartridge kit (e.g., using part 7J0580), verify proper relief valve settings, and check for internal system leaks.
Issue: Contamination
Cause: Introduction of dirt, water, or other foreign particles into the hydraulic system.
Solution: Implement a strict fluid cleanliness program, regularly inspect and replace hydraulic filters, and ensure proper sealing of the reservoir and system access points.
| Column 1 | Column 2 | Column 3 | Column 4 | Column 5 | Column 6 | Column 7 | Column 8 | Column 9 |
|---|---|---|---|---|---|---|---|---|
| 1002961 | 3G2195 | 3G2806 | 4J1781 | 4K4634 | 6J1578 | 7J0576 | 1U2220 | 6E6666 |
| 1002961 | 3G2196 | 3G2807 | 4J1782 | 4K4835 | 6J1579 | 7J0577 | 1U2221 | 7J0583 |
| 1013451 | 3G2197 | 3G2832 | 4J2401 | 4T0416 | 6J2186 | 7J0578 | 1U3969 | 9J5048 |
| 1080502 | 3G2198 | 3G2833 | 4J2460 | 4T0417 | 6J3138 | 7J0580 | 3G4601 | 9J5049 |
| 1243503 | 3G2199 | 3G2834 | 4J2461 | 4T0422 | 6J6614 | 7J0581 | 3G6846 | 9J5050 |
| 1243504 | 3G2200 | 3G2835 | 4J3447 | 4T1893 | 6J7391 | 7J0880 | 3G7412 | 9J5053 |
| 1364815 | 3G2201 | 3G2836 | 4J3538 | 4T2008 | 6J7625 | 7J1397 | 3G7637 | 9J5056 |
| 1555091 | 3G2233 | 3G2837 | 4J4707 | 4T2626 | 6J7630 | 7J1780 | 3G7638 | 9J5061 |
| 1U3506 | 3G2234 | 3G2875 | 4J5128 | 4T3196 | 6J7635 | 7J1921 | 3G7639 | 9J5070 |
| 1U3507 | 3G2235 | 3G2889 | 4J6790 | 4T6869 | 6J7938 | 7J3978 | 3G7640 | 9J5080 |
| 1U3508 | 3G2236 | 3G7651 | 4J6843 | 5J0100 | 7J0552 | 7J3979 | 4D4661 | 9J5082 |
| 1U3513 | 3G2237 | 3G7652 | 4J7474 | 5J0101 | 7J0553 | 7J5567 | 4T0509 | 9J5083 |
| 1U0532 | 3G2238 | 3G7653 | 4J7948 | 5J0925 | 7J0554 | 7J7416 | 4T6847 | 9T0486 |
| 1U2652 | 3G2239 | 3G7654 | 4J7949 | 5J1251 | 7J0555 | 7J7962 | 4T6914 | 9T3866 |
| 1U2664 | 3G2243 | 3G7655 | 4J8448 | 5J3646 | 7J0556 | 7J7963 | 5U0557 | 9T6123 |
| 1U2665 | 3G2717 | 3G7656 | 4J8478 | 5J4502 | 7J0557 | 7J7964 | 6E2063 | 9T7916 |
| 1U2666 | 3G2718 | 3G7657 | 4J8479 | 5J4894 | 7J0558 | 7J7966 | 6E2064 | 1003414 |
| 1U2667 | 3G2719 | 3G7658 | 4J8480 | 5J5070 | 7J0559 | 7J7967 | 6E2928 | 1043128 |
| 1U2668 | 3G2720 | 3G7659 | 4J8483 | 5J5924 | 7J0560 | 7J7968 | 6E2929 | 1052155 |
| 1U2669 | 3G2721 | 3G7660 | 4J8484 | 5J6217 | 7J0561 | 8J2060 | 6E2930 | 1050636 |
| 1U2670 | 3G2722 | 3G7661 | 4J8485 | 5J7517 | 7J0562 | 8J6293 | 6E2931 | 1206744 |
| 1U2671 | 3G2723 | 3G7662 | 4J8489 | 5J8764 | 7J0563 | 8J8716 | 6E4718 | 1212501 |
| 1U3505 | 3G2746 | 3G7663 | 4J8490 | 5J9852 | 7J0564 | 9J0473 | 6E4730 | 1314099 |
| 1U3519 | 3G2747 | 3G7664 | 4J8491 | 650710 | 7J0565 | 9J0739 | 6E5539 | 1214019 |
| 1U3952 | 3G2748 | 3G7665 | 4J8492 | 6E2387 | 7J0566 | 9J4863 | 6E5831 | 1214313 |
| 1U3953 | 3G2749 | 3G7666 | 4J8493 | 6E2396 | 7J0568 | 9J7890 | 6E6266 | 1214512 |
| 3G1266 | 3G2750 | 3G7667 | 4J8494 | 6E4258 | 7J0569 | 9J7891 | 6E6418 | 1236765 |
| 3G1267 | 3G2751 | 3K7943 | 4J8495 | 6E4269 | 7J0570 | 9J7892 | 6E6476 | 1238509 |
| 3G1268 | 3G2752 | 3K8301 | 4J8496 | 6E4719 | 7J0571 | 9J9852 | 6E6482 | 1287228 |
| 3G1269 | 3G2801 | 3K8926 | 4J8497 | 6J0050 | 7J0572 | 9N9910 | 6E6483 | 1570956 |
| 3G1270 | 3G2802 | 4J0990 | 4J8933 | 6J1101 | 7J0573 | 9T1697 | 6E6559 | 1629207 |
| 3G1271 | 3G2803 | 4J1310 | 1417916 | 1465074 | 7J0574 | 9T2200 | 1465076 | 1914610 |
| 3G2194 | 3G2804 | 4J1401 | 4K1944 | 6J1543 | 7J0575 | 9T5336 |