Product Overview

Experience superior hydraulic performance with our high-quality 3G2236 / 3G-2236 42 Gallon Hydraulic Vane Pump Cartridge Kit. Specifically engineered for demanding wheel loader applications, this cartridge kit is a direct replacement part designed to restore your hydraulic system's efficiency and reliability. Built with precision and durability in mind, it ensures optimal power transfer and smooth operation for your heavy machinery.

Key Product Parameters

• Part Numbers: 3G2236, 3G-2236

• Pump Type: Vane Pump Cartridge Kit

• Capacity: 42 Gallons

• Material: High-grade, wear-resistant alloys for extended lifespan

• Operating Pressure: Designed to meet or exceed OEM specifications

• Flow Rate: Optimized for efficient hydraulic fluid circulation

• Compatibility: Direct fitment for specified Caterpillar CAT models

Product Advantages & Selling Points

• Enhanced Durability: Manufactured from premium materials, this cartridge kit offers exceptional resistance to wear and tear, ensuring a longer service life even under extreme operating conditions.

• Optimal Performance: Restores your hydraulic system to its peak efficiency, providing consistent power and responsiveness for all your heavy-duty tasks.

• Precision Engineered: Built to exact OEM specifications, guaranteeing a perfect fit and seamless integration with your existing hydraulic pump assembly.

• Cost-Effective Solution: A reliable replacement part that helps extend the life of your equipment, reducing the need for costly full pump replacements.

• Reduced Downtime: Easy to install, facilitating quick repairs and minimizing operational interruptions, keeping your machinery productive.

Applicable Equipment

This 3G2236 / 3G-2236 42 Gallon Hydraulic Vane Pump Cartridge Kit is specifically designed for and compatible with:

• Caterpillar CAT 980B Wheel Loader

Application Scenarios and Case Analysis

The Caterpillar CAT 980B Wheel Loader, equipped with a robust hydraulic system, is a workhorse in various demanding environments. Our 3G2236 / 3G-2236 hydraulic vane pump cartridge kit plays a critical role in maintaining its operational integrity across these applications.

Common Application Scenarios:

• Construction Sites: Used for loading and transporting aggregates, sand, gravel, and other construction materials. A healthy hydraulic system ensures powerful lifting, precise bucket control, and efficient cycle times.

• Mining Operations: Essential for moving large volumes of ore, overburden, and other mined materials. The hydraulic pump ensures the loader can handle heavy loads and operate continuously in harsh conditions.

• Quarries: Vital for loading crushed rock and other quarry products onto trucks. Reliable hydraulics are key to maintaining high productivity and consistent material flow.

• Ports and Material Handling: Employed for loading and unloading bulk cargo, such as coal, grains, or minerals, from ships and into storage. The responsiveness of the hydraulic system is crucial for quick and accurate material transfer.

Case Analysis: Maintaining Productivity in a Quarry Operation

A large quarry operating in a remote area experienced a sudden loss of hydraulic power in one of their CAT 980B wheel loaders, severely impacting their daily loading targets. Diagnostics pointed to a worn-out vane pump cartridge. Replacing the entire pump was a time-consuming and expensive option. By quickly sourcing and installing our 3G2236 / 3G-2236 42 Gallon Hydraulic Vane Pump Cartridge Kit, the quarry was able to restore the loader's hydraulic function to optimal levels within hours. This rapid repair minimized downtime, prevented significant production losses, and proved to be a far more cost-effective solution than a full pump replacement. The precise fit and robust construction of our cartridge kit ensured the loader continued to perform reliably under the rigorous demands of quarry operations.

Related Products

We offer a comprehensive range of hydraulic components and related parts to support your heavy equipment needs. Other similar products include:

• Hydraulic Piston Pump Assemblies: Suitable for various Caterpillar models like the CAT 980C, 980F, and 988B, offering higher pressure and flow capabilities for specific applications.

• Hydraulic Gear Pumps: Often found in auxiliary hydraulic circuits for equipment such as CAT 966G or 972G wheel loaders, providing consistent flow for steering or attachment functions.

• Seal Kits for Hydraulic Cylinders: Compatible with a wide range of Caterpillar wheel loaders, including 980B, 980C, and 988F, essential for preventing fluid leaks and maintaining cylinder integrity.

• Hydraulic Filters: Universal application across all Caterpillar wheel loaders, crucial for maintaining fluid cleanliness and protecting hydraulic components from contamination.

• Control Valve Assemblies: Applicable to various models such as CAT 980B, 980C, and 980G, these control the direction and flow of hydraulic fluid to different functions of the loader.

Installation and Maintenance: Common Issues & Solutions

Proper installation and regular maintenance are crucial for maximizing the lifespan and performance of your hydraulic vane pump cartridge kit.

Common Installation Issues:

• Incorrect Orientation: Installing the cartridge kit backwards can prevent proper fluid flow and cause immediate damage.                
  Solution: Always refer to the service manual or installation guide. Ensure alignment marks are correctly matched.

• Damaged Seals/Gaskets: Improper handling during installation can tear or pinch seals, leading to leaks.                
  Solution: Inspect all seals before installation. Apply a thin layer of clean hydraulic fluid to aid in seating and prevent damage.

• Contamination: Introducing dirt or debris into the hydraulic system during installation.                
  Solution: Work in a clean environment. Thoroughly clean all mating surfaces and use lint-free cloths.

Common Maintenance Issues & Solutions:

• Contaminated Hydraulic Fluid: Leads to accelerated wear of pump components and reduced efficiency.                
  Solution: Regularly check and replace hydraulic filters according to manufacturer recommendations. Conduct periodic fluid analysis to monitor contamination levels.

• Low Fluid Level: Can cause cavitation, leading to pump damage and noise.                
  Solution: Daily check hydraulic fluid levels. Top up with the correct type of hydraulic fluid as needed.

• Overheating: Excessive heat can degrade hydraulic fluid and damage seals and internal components.                
  Solution: Ensure the hydraulic cooler is clean and functioning correctly. Check for proper fluid circulation and relief valve settings.

• Unusual Noises (Whining, Grinding): Often indicative of wear, air in the system, or internal damage.                
  Solution: Investigate immediately. Check for air leaks in suction lines, assess fluid condition, and consider internal inspection if noise persists.

Always consult your equipment's service manual for specific installation and maintenance procedures. When in doubt, seek assistance from a qualified technician.